6000W water-cooled laser rust removal machine

6000W water-cooled laser rust removal machine - flagship equipment for ultra heavy extreme scene rust removal
 

1、Product positioning: Super heavy extreme scene rust removal king
The water-cooled 6000W laser rust removal machine is a top-level surface treatment equipment designed for extremely severe rust, giant components, and continuous extreme working conditions. It integrates 1070nm ultra-high power fiber laser technology and intelligent dual temperature dual control water cooling system, with the core advantage of "ultra-high energy density peeling+stable operation in extreme environments", completely breaking through the performance limit of medium and high-power models in the treatment of ultra thick rust layers and ultra large workpieces. The equipment focuses on ultra heavy scenarios such as ship dock repair, cross sea bridges, and heavy machinery manufacturing, and combines the characteristics of "efficient processing of 10000 ton components" and "non-destructive protection of substrates". It is the ultimate choice for enterprises to overcome extreme rust removal difficulties and achieve quality and efficiency improvement in ultra large projects.

2、Core technical parameters (6000W laser rust removal machine)
Laser power: 6000W, 10-100% adjustable, suitable for heavy/extra heavy/ultra thick rust, doubling the efficiency of ultra thick layer treatment.
Laser wavelength: 1070nm ± 20nm High power fiber laser with metal absorption rate ≥ 95%, and more thorough gasification of ultra thick rust layers and stubborn attachments.
Heat dissipation method: Intelligent closed-loop water cooling system, temperature control accuracy ± 1 ℃, supports 7 × 24-hour continuous heavy load without attenuation.
Rust removal efficiency: 100-140 ㎡/h for conventional rust removal, 80 ㎡/h for moderate rust removal, and 40 ㎡/h for severe rust removal. The rust removal efficiency is 10-15 times that of traditional polishing processes and 1.8 times that of 3000W laser rust removal machines
Cleaning range: ultra thick rust layer, high-strength oxide skin, multi-layer paint, solidified heavy oil stains, welding slag, etc., one-stop solution for adhesion in ultra heavy scenarios.
Work performance: Scanning speed of 10-5000mm/s, maximum cleaning width of 500mm, top-notch efficiency for large-area operations, suitable for processing giant components of tens of thousands of tons.
Operating radius: Equipped with 15m fiber optic cable as standard, customizable extension is available for ultra long distance operations without constraints, suitable for super large working conditions such as cross sea bridges and giant ships.
Power supply requirements: three-phase 380V ± 5%, 50/60Hz, total power ≤ 30KW.
Equipment specifications: 190 × 80 × 130cm, weight approximately 300kg.
Protection level: IP54, working environment temperature 10-40 ℃, humidity<75%, no condensation, suitable for various high-intensity rust removal scenarios.
Security configuration: Laser level 4 protection, multiple alarms, emergency shutdown, in compliance with the highest international industrial safety standards, ensuring the safety of operations in ultra heavy scenarios.

3、 Eight core advantages (6000W laser cleaning machine)
3.1 Ultra high energy efficiency, instant removal of ultra thick rust layer
The energy density of the 6000 watt ultra-high power laser focusing is 100% higher than that of the 3000 watt model. It can instantly vaporize ultra thick rust layers up to 1000 μ m thick and more than 15 layers of cured paint coatings. Combined with a 50000mm/s high-speed scanning, it only requires one scan to handle extremely severe rust, and can completely remove ultra thick rust with two scans. It can complete 80-100 square meters of severe rust treatment in a single day, with an efficiency increase of 80% compared to the 3000W model, shortening the construction period of ultra large projects by more than half.
3.2 Intelligent dual temperature and dual control water cooling, extremely heavy load is as stable as Mount Tai
The closed-loop intelligent dual temperature and dual control water cooling system has a 60% increase in heat dissipation efficiency compared to dual circulation. It accurately controls the temperature fluctuation of the laser module to ≤± 1 ℃, completely eliminating overheating attenuation during ultra-high power operation. Supporting 7 × 24-hour uninterrupted extreme heavy load operation, the stability far exceeds other laser rust removal machines of the same type in extreme scenarios such as ship dock repair and continuous construction of cross sea bridges.
3.3 Non destructive and precise, zero damage to giant components
Continuing and upgrading the core technology of "selective absorption", the laser only acts on the pollutant layer, and the surface roughness Ra of the substrate is ≤ 1.0 μ m, without scratches, deformation or material strength loss. For surface rust removal scenarios such as giant molds and heavy machinery components, there is no need for secondary processing after treatment, and it can be directly adapted to subsequent spraying, welding, and assembly processes.
3.4 Green compliance, zero pollution in extreme scenarios
There are no chemical agents, no dust splashes, and no wastewater generated throughout the process. Only a small amount of recyclable rust powder is produced, which complies with ISO14001 environmental standards and the world's most stringent industrial environmental policies. Compared to the traditional pickling+sandblasting combination process, it can reduce chemical pollutant emissions by 50-80 tons per year, avoiding environmental compliance risks and huge environmental renovation investments for large-scale projects.
3.5 ultra heavy adaptability, no dead corners in all scenarios
Widely applicable: supporting various metals such as carbon steel, stainless steel, aluminum alloy, copper alloy, special steel, etc., it can be used for pre welding pretreatment, post welding slag cleaning, equipment refurbishment, maintenance of mega structures and other multiple processes of ultra large components;
Strong scalability: It can be manually operated, paired with heavy-duty robots for automated operations, or equipped with large mobile platforms, suitable for ultra large workpieces such as ships of tens of thousands of tons, steel structures of cross sea bridges, and giant machinery.
3.6 Intelligent top configuration, more efficient operation
Equipped with multiple cleaning modes, intelligent touch screen to adjust parameters, supporting parameter storage and one click calling, beginners can work independently after 1 hour of training. Support remote control and parameter adjustment, suitable for long-distance operation requirements in ultra large scenarios.
3.7 Long term low consumption, better cost for super large projects
No consumables such as sandpaper, grinding wheels, chemical agents, etc., only regular cleaning of optical lenses is required, with low single maintenance costs. The photoelectric conversion efficiency is 20% higher than that of the 3000W laser cleaning machine, and the processing energy consumption per square meter is only 1/5 of the traditional sandblasting+acid washing combination process. The long-term comprehensive cost is reduced by 20% compared to the 3000W laser rust removal machine, and is reduced by 60% -80% compared to traditional processes. Super large projects can save millions of yuan in labor and environmental protection costs.
3.8 Ultra heavy design, doubling durability
The entire machine is made of industrial grade materials and designed with an ultra heavy structure. The laser gun is equipped with a stable handle, and the optical fiber is designed with armor and anti tensile properties, which can withstand collisions, pulling, and wear in ultra large scenarios. Its durability is 50% higher than that of a 3000W laser rust removal machine.

4、Core Applicable Scenarios (Focusing on Heavy Duty Requirements)
4.1 Ship and Ocean Industry: The removal of super thick rust on the hull, deck, and marine equipment of 10000 ton ships is 5 times more efficient than high-pressure water jets, shortening the ship dock repair cycle by 60%;
4.2 Bridge infrastructure industry: Heavy corrosion maintenance for cross sea bridges, ultra large steel structure bridges, giant iron towers, and wind power towers, suitable for high-altitude, long-distance, and large-scale operations, with a processing efficiency 80% higher than that of 3000W laser cleaning machines;
4.3 Heavy Machinery Industry: Complete rusting and refurbishment of super large excavators, cranes, mining machinery, and machine tool equipment to ensure subsequent assembly accuracy and service life, suitable for heavy machinery manufacturing and maintenance scenarios;
4.4 Mechanical manufacturing industry: Pre welding treatment and post welding slag cleaning for giant molds, large mechanical components, and heavy-duty welded parts, improving welding strength by 30%, reducing welding defects, and adapting to the needs of ultra large mechanical manufacturing;
4.5 Offshore platform industry: Oversized corrosion of offshore oil platforms and drilling equipment to ensure safe operation of offshore platforms;
4.6 Automotive Manufacturing/Maintenance: Heavy duty truck, engineering vehicle, and special vehicle chassis, frame, and engine cylinder body undergo severe rust refurbishment to meet the needs of large-scale and high-efficiency processing;
4.7 Other ultra heavy scenarios: surface cleaning and maintenance of large chemical equipment, giant oil storage tanks, power equipment, aerospace giant components, and ancient architectural giant metal components.
 

5、Quality assurance and after-sales service

We offer a one-year warranty for the entire machine and free online remote technical support. Our professional after-sales team responds 24 hours a day, provides free online operation training, regularly follows up on equipment usage, and promptly solves any problems encountered by users during use. At the same time, we provide vulnerable parts supply to ensure that users have no worries.

We provide pulse laser cleaning machines with different powers such as 100W/200W/300W/500W/1000W, as well as water-cooled handheld fiber laser rust removal machines with different laser powers such as 1500W/2000W/3000W/6000W. If you happen to need laser cleaning/rust removal machine equipment, you can contact us for the latest product factory prices. We look forward to sincere cooperation with you.